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Drum building progress part 1

July 7, 2025

Since going to Max Young’s “mini psychedelic retreat” I have been on the lookout for materials to make drums like his. He has 12 of these drums for his programs. They’re made from whiskey barrels.

The intended result: “Taiko” drum


When i first saw the drums, I didn’t know what they were made of. I started looking into the costs to buy the wood, cut it to specification, etc and was daunted by the cost, especially if I used hardwoods. Even pine was prohibitively expensive.

When I asked Max about them, he told me they were made from used whiskey barrels, so i started looking into where I would find those. There are places that sell them, but they ranged from $200 up, not counting transporting them. Murdoch’s got some in the spring, some were cut down for planters, but there was a brand new one for $200. Asked Max if this was a good deal, he said he’d never paid more than $100 for his.

I contacted a local whiskey bar that made their own whiskey, but they never got back to me.

A couple months ago I was at a restaurant that had a whole bunch of them used as decor. I spoke to the owner/manager, who said she’d look into it. I traded a few emails with them about it, they were still considering things. Friday I was back there getting food and such, and Brittany said they had some which were available, right over there. I’d decided if i had to pay, I’d get one, but free? let’s take two!

We loaded them up and brought them home. They sat outside the garage for a couple days.

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I took apart the first one at night. Funny thing about barrels, they are held together by nothing but the hoops holding everything in. Remove the hoops and you have a pile of lumber.

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Taking apart the pieces and my first surprise was that the inside of the barrel was charred. I guess I’d never thought too much about what barrel aged, I guess i thought it was getting the flavor of the wood, maybe. Anyway, this was kind of messy to handle, got charcoal all over everything.

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I removed the charcoal with a wire brush and cordless drill. Big cloud of charcoal ash. Definitely dust mask work. Glasses a good idea too.

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I’d made marks on each piece showing whether it was top, middle or bottom with / + and O.

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Hoops and wood from the top and bottom. I didn’t think I’d need these but later they become important

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The pieces have had the charcoal brushed off, but a bunch still remained, so I lined them up and hosed them down and let them dry. The amount of dust on the driveway isn’t clear - it was a kind of a mess that I washed down with a few buckets of water. ../images/20250706_080709.jpg ../images/20250706_112852.jpg

Barrels are 36” tall, set the table saw at about 12” and went to town. Don’t get distracted, a couple mistakes didn’t become clear until later… ../images/20250706_143616.jpg ../images/20250706_143702.jpg ../images/20250706_144031.jpg

Split the pieces into piles / + and O ../images/20250706_144619.jpg

Cleaned and stacked bits from the second barrel.

I didn’t take any pics of the first step in gluing, but the results can be seen here. Two pieces at a time, glued together. ../images/20250707_081043.jpg

Once those dried, take the 2-up pieces, glue into 4 stave pieces. Bits of duck tape hold the edges together nicely while I put lots of glue edge to edge ../images/20250707_170119.jpg ../images/20250707_141133.jpg ../images/20250707_170119.jpg

Drying in the sun… ../images/20250707_141151.jpg

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TO BE CONTINUED

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